ERP for the Pipe Manufacturing Industry
Our distinct Process within our ERP system Helping Industrial Pipe Manufacturer in all the way, Whether it will be Boiler Pipes, Line Pipes, Hydraulic Tubes, Heat Exchanger Tubes, Mechanical Tubes. Our Distinct Production planning helps Hot Finish and Cold Drawn Production Lines.
Production Planning module helps the user to plan production against multiple Sales Orders or the Material Requests. Also, it helps in Material Procurement planning for the raw material item, based on the number of finished products to be manufactured. Our Product Planning tools help to manage all stages of Pipe Manufacturing like
- Round Pipe Billet
- Heating
- Punching
- Three-Roller Skew Rolling
- Continuous Rolling or Extruding
- Pipe Detaching
- Micro Tension Sizing or Reducing
- Cooling
- Straightening
- Hydrostatic Test or Inspection
- Marking
- Warehousing
Item Variants
Thousands of product permutations in different elements, finishes, shapes, and lengths, to manage all variants. Our System can cover nearly all the size of Small diameter seamless steel tube, OD 10mm to 168.3mm, WT 0.89mm to 14mm. in CDS tubing, and OD 26.7mm — 88.9mm, WT 3mm — 15mm, in HFS & CDS pipes manufacturer.
Bill Of Material (BOM)
Hierarchical in nature, the finished product is at the top. Create BOMs with or without operations, single or Multi-level, automate the Routings, compare and update BOMs. Get started by building the BOM of your best metal product today!
Material Resource Planning
Material procurement & production planning for metal products can become complicated with the sheer number of variants. Be it a Work Order against Sales Orders or Material Requests, our rep will exhibit MRP such that your users get unparalleled benefits while planning production. for a period of time. Keep tracking material consumption of batched inventory to curb manufacturing expenses and facilitate zero wastage of resources.
Quality Inspection
In our ERP, you can mark your incoming or outgoing products for Quality Inspection. Our Customised Inspection mechanism can help you to manage various Quality testing and Analysis like
- Chemical Analysis
- Metallurgical Microscope
- Ultrasonic Flaw Detection
- Impact Test
- Hardness Test
- Hydraulic Tester for leakage test
- Bending Machine for folding strength of wire
Subcontracting or Sourcing
To maintain a rigid manufacturing line, subcontracting or Sourcing processes may be needed from time to time. Be it drawing or packing, there are some jobs that have to be outsourced or procured. Use the Subcontracting sourcing feature of ERP to supply the raw materials or finished goods to the third party distributor or supplier and track the process easily.
Capacity Planning
Optimize the usage of your workstations as per the resources available for open production orders. Identify bottlenecks at the shopfloor level and eliminate these by creating a capacity plan. You can maintain and manage planning schedules for a pre-defined period of time.
Supplier Portal
Remove unnecessary overheads. Use the Portal and get suppliers to manage themselves. The Suppliers can submit Requests for Quotations, automatic Supplier Quotations, access ongoing Purchase Orders, and Receipts. Suppliers can also raise Purchase Invoices for fulfilled orders. The desk users can verify these invoices for final approval.
Accounting
Get a real-time view of your cash flow. Full-fledged accounting module covering every aspect of bookkeeping.
HR & Payroll
Manage full employee life cycle right from onboarding, payroll, attendance, expense claims, assets to separation.
Asset Management
Maintain and Manage details of assets, their movement, value adjustment and depreciation.
The Pipe Manufacturing process Organisation has to maintain various high-Value Equipment like the below and that had to be properly maintained. Our Asset management can manage from the status of an asset, custodian, location, warranty and insurance, depreciation and depreciation schedule, asset transfer, scraping, selling and movements. Transparent and crystal clear — like all things should be.
Various asset used in Industrial pipe manufacturing process :
· Band Saw cutting machine
· Round heating — slope type furnace
· Accueil Rolling Mill
· Swaging machine
· 7 roll straightening machine
· Visual Dimension Inspection equipment
· Hydrostatic Testing Machine
BSS provides ERP on Cloud and On-Premises for the pipe manufacturing industry that caters to the specific concerns of the industry as well as the general requirements of the process manufacturing industry.
Contact us for a free consultation at +91 8017730566 or you can reach us at www.bargadss.com
